"WoodRat — New Projects and Uses"

    Well, you might think I am nuts to take a fully finished case and start to sand it. Not really. I had finished it when it was a straight board so that the inside corners would be finished. At this point, I am sanding to level out some of the corners and do some rounding over.

    

    I went through disks from 36 grit on up to 220. This is in preparation for the final finishing.

     With the sanding done and the chest wiped with very lightly moistened paper towels, I use a new foam applicator to apply Target's Oxford UltraSeal-WB™ Water-Based Shellac Sealer. I didn't know that shellac could be made as a waterborne product. Well it can. It smells slightly of a shellac smell but is otherwise typical waterborne. It is recommended as a high grade sealer, so that is how I will use it.
   I will apply one coat and come back in an hour to apply a second.

  

          I do the same with the drawers. These fronts will be sprayed a gloss coat.

    It is the following day and Andrea is here and ready to take the project to the next phase.

      Andrea tries my new way to orient the holes in the paper.  I placed  3/8" dowels in two opposing holes which made it possible to locate the sanding disk exactly on the rubber pad.  This allows a smoother orbital motion and less of a chance of cutting into the sides.

  
    Andrea is using the two dowels and simply presses the paper down. And then, of course, removes the dowels.

   Andrea has found that installing the disks exactly right (using dowels) is way faster than eyeballing it.

   Andrea finds that a properly positioned sandpaper disk runs smoother and is therefore easier to handle plus it doesn't dig into the vertical piece.
   Next, Andrea will start to spray on the final gloss coats.

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