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Beth is clamping the 6' long board on
the Incra 5000 sled. I have never used it for this long a piece. I do not
want it to twist during the cut. Needing a straight edge is too critical.
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The cut is going very well. The arrow
points to a roller stand that is turned crosswise to the board resting on
it. Actually, there are two stands with a slight overlap. The wood doesn't
roll on the roller but slides on the smooth surface.
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Beth
measures the height of the side board — from outside to outside.
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Here is where we want to set up for the second cut. Beth has penciled in the
two cuts of the miter. She lines up this mark with the edge of the sled —
the outfeed side. It is very close to the actual kerf.
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With both clamps tightened down, she can make the next cut. This cut will be
the start cut of piece No. 2. The next cut will be to go back to the 2nd cut
of the first piece. It will be turned around and cut to the line.
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Beth just stands the first two boards together — a perfect folded miter
corner. You can see how smoothly the grain wraps around the corner. There is
no mistaking these corners — they are continuous grain pieces. She
will mark these boards' position on the inside and then go to the next
corner.
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Beth keeps cutting piece by piece
carefully checking it against the drawing. As each piece is cut, she marks
the back with the corner and direction information.
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Progress seams to be very slow, but on purpose. We both
want to make no mistakes so we measure, measure, and double check that
measurement before actually making the cut.
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All the steps are done and it is time to make the inside
structure for the drawers.
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It is the next day and I replaced those
areas where we had used blue masking tape. The blue tape is a quick release
tape that is ideal for painters, but it didn't have enough hold for what we
wanted. We switched to 2" filament reinforced strapping tape, and it has a
very strong hold. The board has been finished both sides so we will have to
be careful when we remove the tape. A little rubber cement thinner or
naphtha
will remove any residue left by the tape.
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It is a great outside wrap, but we are
far from done. We need an inside structure to hold the drawers and to keep
this outside wrap together.
That will have to wait. Andrea is expected soon, and she wants to
make the drawers.
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