Beth finally gets to use the new
router table for routing.
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She uses the
push pad method that she has used before guiding against the fence. Having the
miter track means that we can use it when it makes sense, but it doesn't mean that it
makes sense for every cut.
The zero clearance insert proves a great help in cutting the small rail
pieces.
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She inspects the cut it is a
perfect coped end. Now she can switch cutters, cut a new insert and do the other profile.
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We skipped to the final
cutting of this mating profile, but for information sake, it took less than five minutes
to make the whole change, including cutting the new insert.
Here Beth is making the profile cut on the rail and stiles.
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As an aside, we
get so caught up with doing things the same way, time after time, that we forget that
there are other ways. I have watched Marc's demonstrations and have always liked this
simple holddown block. It just fits this one piece, but is so simple, it would make sense
to have a number of sizes around.
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On ours, I have added a piece of 120
grit sandpaper to have a more positive hold on the work piece now, back to the
story.
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The pieces match perfectly, as
they should with such a really great set-up as this.
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I said a minute ago that we
would be using the miter slot when it made sense to use it. Beth and I have gotten very
skilled using small holddown jigs that guide against the fence.
Here, she tries out a standard miter gauge to which we have added the
hold-down accessory (Delta).
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Beth
sets up to make a cut and decides that using the fence will work better. This miter
gauge just doesn't have the support where it counts.
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When I heard that the new table would
have a miter track, this Delta Sliding Shaper Jig (photo from the Delta website)
came to mind. I have seen it used on shaper tables, and it seems like it would work well.
There are two problems that I found: 1) it is around $100 and 2) it has a
1/2" thick base plate which means the router bit has to come up that much further.
This is easy to do on a shaper; not easy with a router.
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Beth is looking
over my shopmade "equivalent." It uses an Incra miter slide. I like these
because they are adjustable to the miter slot you can make then travel easily or
with a push...you can even lock them in place.
I have adjusted this one to slide smoothly in the table's miter slot but with
no play. I may trim off the length. It isn't necessary for use of this jig, but right now
I will leave it long until I settle on the design.
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I have used a piece of 3/4" white
melamine for this prototype. Once I have it "refined", I will use phenolic
it machines better and will keep its shape. The white melamine jig will probably
warp in time
Beth's left hand it at the area that will hold the workpiece. I have dadoed
this area to about 1/4" thickness and have added sandpaper to hold the wood.
I dadoed a groove for the adjustable clamp bar and attached that with machine
screws that are countersunk from the bottom.
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It works
and it works well, but we use the fence set up most of the time. It is a good jig to have,
and the phenolic version will be better.
I am going to close up this presentation...time is running out. I do have
some hold downs that are in the works that will make great use of the T-tracks. I will add
those soon. I also have some Board Buddies that I need to convert for use here.
I can say, that both Beth and I are eager to get started using this really
fine table/fence system on some real woodworking projects. All this, and more, will be
added next time.
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