This may seem like an odd place to
put this, but I have had a number of requests for information on using bolts
and hold-downs with the white melamine particle core board.
Since I plan to use this sharpener's mounting tabs, this is as good a place
as any to show what I do.
The Work Sharp machine itself is quite compact and maybe best
stored on the shelf and without this base that we will make. It is easy to
remove so when we have a chance to use it, we can decide. For now though, a
base it is.
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I have used these threaded fasteners
with success. The first is the brass threaded insert (they are available
another metals but have only used the brass.. As you can see (photos
courtesy of McFeeley Screws.), the inside is threaded with the bolt size ,
ex. 3/8" - 16. To install, you drill the recommended hole and either use a
flat head screw driver or their special insert tool. I find these work well
but be sure to drill exactly the right size external hole and use the insert
tool if you can. Using a screwdriver can start the insert off crookedly.
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This view is of a T-nut
(from Rockler website). You have to drill a hole for the bolt and a slightly
larger one for the fastener. A third wide hole allows the head to be
countersunk. They are inexpensive and available everywhere. You do have to
hammer the T-nut in so that the teeth can grab hold. I have had some
problems with doing this in the particle core boards.
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` In working with MDF, particle core
board and wood, I have come to like Heli-coil fasteners. They look like
wire and that is what they are — very strong wire that is shaped to
standard thread sizes.
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Rather than to go into how-to use Heli-coils
at this time, Elena and I will carry on with the startup of
the WorkSharp. I will add a page or to on the Heli-coil in a couple of
weeks.
Here, Elena is fastening the WorkSharp down to the base we have
made.
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Now, back to the WorkSharp's setup
instructions. Elena uses Alcohol to clean the two glass plates that come
with the kit.
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The kit includes two round disks of
heavy 1/2" plate glass. These will hold the pressure sensitive sandpaper.
Elena is cleaning the disks so that the sandpaper will stick better.
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This will give you a better idea on how
the WorkSharp works. The two glass disks hold four grits of sandpaper.
Here are the disks that make up the sharpener: 120, 400, 1000, and 3600. For
those of you who have used the ScarySharp method, you will know that this
range covers the sharpening/honing task pretty well.
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Wouldn't you know it, the hardest task
of the installation is to remove the acetate backing from the abrasive disk.
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The instructions make this step very
clear. She curves the disc so that she can center the hole over the glass
hole without the other parts of the pressure sensitive paper sticking first.
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