There is
nothing difficult about adding Formica to a table. I ordered the laminate from my local
Home Depot. The Formica distributor is quite a ways away, so this is very convenient.
It comes rolled up, so the very first thing I do is untie it and let some of
the flex out.
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Actually, I laid the Formica flat on top of the new table and let it sit over
night. In the morning, it was nice and flat. This makes handling the sheet much easier and
safer.
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I install the CMT Melamine
and Fine Cut Off blade. It has a reduced tooth angle that is ideal for cutting laminates
as well as melamine and MDF.
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I have installed the Grip-Tites which will help keep the laminate flat
on the table. I am cutting a series of 2" wide strips that I will use for the edging
of the table.
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I have quite a
selection of tools for use with laminates. They are: 1) cutting shears, 2) laminate file;
3) carbide scorer for cutting; 4) "J"-roller; 5) laminate trimmer; 6) laminate
edger; and 7) manual laminate trimmer.
I used the Porter Cable trimmer (5), the file (2), the J-roller (4) and the
laminate edger (6).
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You have to plan which surfaces will get edged first. In this case, I decided to edge the
two end sections first. I am using an inexpensive brush to apply a coat of laminate
adhesive. I am using the solvent based adhesive, so I made sure that I had adequate
ventilation.
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Next, I apply a
coat of the adhesive to the 2" strips. I won't need them all now, but I can coat them
all.
I let the pieces dry until they lose their glossiness and and tacky to the
touch. Since the table's edge is plywood and MDF, I applied a 2nd coat to those surfaces.
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All the surfaces must
be tacky-dry before they can be applied. This photo is to show "wet-areas" that
are still glossy and not ready to use.
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I carefully align the
edging keeping it from touching the actual table. This is contact cement. Once the
surfaces touch, they can be impossible to pull off.
When it is aligned, I let the center contact the table top edge and apply
from the center out.
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I smooth the laminate
down with gentle pressure from the "J-roller."
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I use my laminate router and
a straight bit to trim off the excess on all four sides of the first piece.
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I follow the small trimmer
with a fine file. I only use push strokes if you use pulling strokes, you will
probably chip or break the laminate. I want the edging to be perfectly flat and level with
the table top. The trimmer did a great job. Here I am only fine tuning the top surface.
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