I love to
start a new project. Another daughter of Sal's, Kelly, needs a corner cabinet for a
breakfast room. I will make it of poplar, and Sal will paint it white. There will be four
doors which will be raised panel it should be easy to do. Our challenge is to 1) do
it faster (after all we are getting pretty experienced) and 2) reduce mistakes.
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I had my local lumberyard deliver a bunch of 1 X 6 and 1 X 8 poplar. They
were in 12' and 14' lengths so I wanted to use the trim saw to shorten them and make them
easier for me to handle.
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The poplar was very good
but not ready to be glued up without jointing. I used the JointAbility to prepare the
edges for gluing. Once again, I find that this simple tool works very well for edge
jointing. I simply positioned each board so that 1/16" or so was visible and made one
pass with the router. It took about 10 minutes for all the edges.
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I spread glue over the new edge.
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The edges joined
seamlessly.
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After measuring the space, we decided that we would build a cabinet that was 22" wide
on both sides. I have made a very crude sketch (lower left) but use the layout board to do
a full scale plan. This allows me to detail how each corner will be made. You can see that
I have sketched the corner and center stile details. I am now sketching the 3/8"
overlap and partial inset doors.
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I will use a
speed square to help make the cuts.
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First I measure
where I want to cut. Then I lay a 1 1/8" guide at the mark. This guide is the exact
offset required for this trim saw. Then I place the edge clamp next to the guide and
use the speed square for squaring that up.
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I make the cut. I keep a
clean carbide blade on this saw so my cuts are very clean. The only time they aren't is
when I stray from the straight edge so I try to keep my attention where it should
be. I also "pre-plan" where the waste end will fall. I added a roller stand at
that end so that the piece is almost balanced. I love my cabinet saw, but this is a
very easy way to get started.
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I could have made the
long 45o bevel cut with the trim saw, but wanted to use the table saw to make
another point. I have a right tilt saw which can cause problems when ripping at a
bevel such as this. If the board lifts up at all, the possibility of kickback increases.
The solution is, don't let the board lift up. My hand will keep pressure on the board as
my other hand feeds the board. My body is also on the other side of the fence not
in direct line with the board. Lastly, I am using the CMT Rip Blade which has
anti-kickback design and it is clean and sharp. The cuts went well.
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