Project - "Making a Blanket Chest using the New Jessem router table and the Akeda Dovetail Jig"

      This is just about perfect. No it is perfect. The MDF base board has been trimmed by the router bit. I can then clamp any board I need edged to this jig with just a small edge over the base, and I will have a perfect new edge.

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    I am edging my first trial board.  I clamp it by feel — I want the very smallest amount to be over the base board. I also don't want to over task the router bit. I have set roller stands at both ends — the jig literally floats along its entire length.

     To give the jig a much harder test, I have two pieces of firewood that I resawed to 5/16". Both edges are rough, but the outside is very rough. It is easy for me to handle here. I simply place the piece where a small overhang is present for each pass. Several passes later (about 5), the board was edged and I could try the same on its mate.

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   That is as good as it gets — plus it is easy and safe. It makes me want to start re-sawing some more wood.
   I think the jig will work well next week when using the Akeda 16 dovetail jig to make wide (22") dovetailed boards for a blanket chest.

     Well, I said Beth would be joining me and here she is. In the next couple of weeks, we will be making a blanket chest that is 22" tall. And we will be using the Akeda 16 Dovetail Jig. They say you can't get a 22" wide board into a 16" wide jig. I love a challenge.

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    I get Beth started by having her cut the 1 X 8 pine boards into two lengths. The sides will be 42" as a finished width and the ends will be 16". I have her cut the pieces 1" longer so that we can trim the ends after glueup.

  With everything cut, Beth double checks the length. The end boards are 16" wide, so we are doubling up those so we can glue up and joint a 33" board rather than the narrow ends.

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   As she lays out the boards prior to glue up, she can see some gaps that need to be closed (see insert). Actually these pine boards are about as straight a board as you can expect to  find, but they all still need a better edge.

   She has never used a router table before so I walk her through the steps. She is now setting up the Jessem router table to edge joint the pine boards.
   She starts by installing a 1/2" pattern bearing trim bit.

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   She installs one of the zero clearance inserts making sure that it is locked in place and level with the rest of the table.

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