I am plugging the router power
cord into the controller. There isn't a lot of extra cord to use so you will
have to be diligent in the placing of the controller — and allow the lift to
be all the way down. This seems to work well.
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The best way that I can think of testing
this setup is to make a raised panel door. Do that here, and it will be a
real asset to the whole Festool area of my shop.
For you non Festooleans, the procedures are the very same that you
would use with your regular router table.
I have out, my CMT Cabinetmakers Set.
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I will mount the coping bit first. It is
t he one with the bearing in the middle of the two cutters. To me, this
step-by-step procedure "is gospel" in my shop. But it isn't the only way. In
fact, in the current issue of Fine Wood Working, this coping bit is run
second in the series.
I have used this method for years and for a good reason — I will
show you in a minute.
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I use the height adjustment knob to
bring the lift up high — so it will be easier to install the bit.
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The router doesn't have a shaft lock, so
you have to use two wrenches. The good news is that Porter Cable bent
wrenches work well — the left wrench is on the lower shaft and is held by
the left hand. The right hand wrench is on the collet nut and is used to
loosen or tighten the collet. The collet is deep so "bottoming out" is not a
problem here.
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I bring the fence forward until it is in
alignment with the router bearing.
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And I lock it in place. The standard
Festool clamps work just fine here for now. I will probably work on a quick
release clamp for regular use.
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The arrow is pointing to the shoulder of
the profile. I try to make that shoulder 1/8". If you do that, the
"rest of the shapes" will fall in place. Not exactly, but more that you
might think.
This illustration is right side up and the router bit is upside
down.
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I use the ruler part of a combination
square. It happens that this is 1/8" thick and I can easily lower the bit
until it just kisses the rule. It is hard to see under the bit. This makes
setting this 1/8" so much easier.
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I make a test pass on a piece of MDF I
will use just for this test.
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There is the 1/8" shoulder on the test
cut. Fact is, it may be a bit proud. I can make a minor adjustment now or
just decide this is good enough. In that there is a rabbet on the other
edge, I will accept this cut.
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