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It is always
amazing how many fine joints the Incra Jig can make. Anyone who has attended a woodworking
show can easily be mesmerized by the demonstration of this product. I know, I have been.
The real question is: "Can I make good tight joints with this
product/"
I just recently learned how to use it and now know the answer is
"yes," but there are things I have learned that I will gladly pass on to you. By
the way, the items pictured at the left are the first attempts for each joint, except for
the boxthe clamp loosened during the making of the first ends my fault.
The key to success is to take your time and read each instruction carefully.
I decided to master the box joint first, then the blind dovetail and lastly, the through
dovetail. I strongly suggest you do the same. So here are the steps:
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The first step is to mount the unit on the router
table. The unit I have is the Ultra which has quite a long travel range (16" or
24" depending on he model.) The Ultra Lite has a range of 12 1/2" and that may
be plenty for you and your needs. Here I am mounting the unit on my double router
tableit is large and perfect for holding this unit. Two C-clamps hold it securely in
place. But you do not need such a large table; I also have mounted it on a small table and
it works fine.
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As with all their instructions, Incra
has done a superb job in condensing and illustrating the instructions. Each joint has its
own section and each section has both detailed step-by-step instructions as well as
"Quick Steps" which are abbreviated. I found that once I did each joint once
using the full explanation, the Quick Steps were easy to follow from that point on.
You can see that I have the parts cut for the practice box I am going to be
doing.
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This closer view will give you a better
idea of how each section is set up. The gray box is the "Quick Step" section.
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In the second half of the instruction
book is a full size layout of each and every joint template. Here I am using one of the
end pieces to determine which template will work best for this trial box.
At the left, I have a Jesada kit of router bits especially selected for the
Incra jig. It consists of two straight bits and six dovetail bits which gives me quite a
few joint possibilities.
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Having selected the joint I want I
locate the corresponding template. Each template is of durable acetate and has exact
printings of each stop location.
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And slide the template into one of the
jig's tracks. There are several tracks on the Ultra. It doesn't matter which one you use.
At this point, I slide it all the way in; I will position it exactly in one of the next
steps.
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And I install the bit. Each template
page tells you which bit to use for a given joint, along with recommended stock thickness
and starting or approximate depth to set.
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Before I go further, I use a block of wood to be
sure that the router plate insert is absolutely level with the table. I do not want even
the smallest bit of unevenness when sliding the right angle fixture and wood pieces
back and forth. The Woodhaven router table has an excellent leveling adjustment system
that makes this very possible.
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