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I now adjust
an aluminum miter bar in the right hand groove. This one doesn't have to slide as
smoothly. It will hold the right hand sled in position and will be locked once set.
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As you can see, there are several rows
of holes. I place the right side base over the aluminum miter bar using the row of holes
that will allow the piece to overlap the saw blade.
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With the blade once again raised, I can
make a cut of the right hand sled base letting the aluminum miter bar guide the piece.
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With both sleds in place, I now use an
Allen wrench to tighten the two adjustable screws of the aluminum miter bar. As I said
earlier, this side will be locked in place when ready to cut. It's purpose is to be
aligned for cutoffs. The left hand slide smoothly moves back and forth and will hold the
workpiece.
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The next step is to mount the 32"
flip fence. As with every other step, this is a simple task in that the fence has its own
bag of parts.
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I adjust the fence so that it is about
1/4" from the edge where the blade will cut. By the way, remember to reset
this when changing the cutting angle.
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I now place a square
against the fence and loosen the three screws of the miter gauge. It was easy to move the
gauge just enough for it to be square with the right edge of the base and the blade kerf.
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With the fence at 90o, I
secure the outboard fence lock.
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Now, I am ready to make a real cut. The
Incra 5000 includes a T-track and a hold-down for use with it. For this size board,
manually holding it would be easy and safe, but I wanted to try this clamp since I know
there will be times when the workpiece is small and my hands should not be that close. It
is great. It holds the piece positively and my hands are where I want them.
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I have loosened the outboard lock and
swiveled the miter gauge to 30o. I remember when I first installed the Incra
2000 Miter Gauge, how it allowed me to make some great boxes. Thirty degrees should allow
a 6 sided finished piece.
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The hold-down makes each cut a breeze
and safe.
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A word of caution to any
users, please remove the cutoff piece from the right side of the blade. I use a pencil's
rubber eraser end to move the piece and I keep clearly to the right, so that if the
piece did catch on the blade, it would miss me.
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It took only a few minutes
and 6 cuts to have the pieces cut and fitting perfectly.
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I wanted to cut the pieces this time so
that I could get better grain. I used the miter gauge as before, but this time I switched
it from 30o in one direction to 30o in the other direction
back and forth for alternate cuts.
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That's more like it. And, what I found
out, is that when you swivel the fence back and forth, the calibration stays absolutely
perfect.
The Incra 5000 Miter Sled promises to be very useful.
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Once the Incra 5000 Miter Sled was
completed, I knew that Beth would want to see how it can be used. We have shot the start
of the story which I will publish next week.
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