Learning Domino — Domino Wider Spacing Using Cross Stop Accessory

   Elena starts out this week by installing the Cross Stop accessory. We will see if it can solve the problem of Domino tenons being too close together.
   The installation is easy. There are two. Just slip them into the base and tighten the hand levers.

   You can see that the attachments are well designed with dovetail slots to position them securely.
   The left arrow indicates the spring loaded barrel we were using last week for auto-positioning. The right arrow is a spring loaded barrel on the Cross Stop.
   The positioner on the Cross Stop is adjustable. We will see that in a minute.

    Now Elena can tighten the finger pulls to lock the attachment to the Domino.  You can see that the attachment has a scale in millimeters. The pin can be adjusted by simply pulling back on the knurled knob and sliding the pin along the track.

   With my metric ruler starting at the center point of the cutter area, you can see that the machines auto positioning barrel pins are at 40 mm and the Cross Stop attachment is placed at the minimum — 100 mm. The arrow points to the window that is used to adjust the Cross Stop.
   Now let's use it.

   Elena connects the dust extraction hose and the power cord. We are at the worktable so the hose and cord are available via the boom.

   We can't say enough about the boom. It has really helped our operation. We have the TS75 on the dust extractor and simply move the hose and power cord over to the Domino Joiner or whatever other Festool tool is in use.

   As our next "challenge", we will try our luck at joining two white melamine particle core boards — one at right angle to the other. This would be a typical and very often used joint in kitchen/bath cabinet making.
   Elena has set the Domino Joiner on its face on the "side" board. It is flush with the end of the panel. The arrow points to the machine at its first position. We are using the machine's spring loaded pin for the first cut.

     We thought of using a scrap of 2 x 4 to keep the Domino from sliding at the bottom edge of the panel, but found that the machine stayed where we put it without an extra aid. We did hold it so that we added slight pressure to the right. That way, we were pulling the Domino against the spring loaded pin. Really worked well.

   Elena is cutting her Domino mortises. The arrow is pointing to the Cross Stop pin that is in the prior slot. The first slot, bottom, was made using the Domino machines positioning pin. That places the mortise near the edge — a good starting point. After that, she uses the Cross Stop pin set at 100mm.

    On the mating piece, Elena is using the Domino Joiner slid flat on the side piece and mortising into the end of the mating panel.  She uses the exact same auto spacing plan as she used when cutting the side.

   She insert Domino tenons into the side panel. This is without glue as a "dry fit."

   She places the top onto the side.  The Domino tenons fit snugly in the side so that when she started the placement of the top, they didn't wiggle out of position as biscuits and dowels sometimes do.

   It couldn't be a nicer fit.
   This next week, I think I will take a brand new 4' X 8' white melamine panel and making it into a sample kitchen cabinet using the Festool plunge saw, guide rail, and. of course, our newest and "best-est" tool — the Domino. I am really looking forward to doing that. It should be a great experience for Elena, Andrea and me.

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