"Festool System - Making a CD Storage Cabinet"

     The arrow points to my answer. Rather than to shorten the doors, I simply inserted the spacer at the bottom and painted it black, too. The spacer is slightly under dimension so it allowed me to recess all sides by 1/4". It looks like it was designed for it, and it was much easier to do this than to cut the doors down and remortise for the hinges.

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   With the doors installed and just about finished, it is time to patch two small gouges. I have this set of assorted shellac sticks that I have used over the years.  I start with the stick that is close to the lighter portion of the grain. I heat a bit of it and "putty" the hole. After that, I use a stick that is close to the dark color of the grain and melt a very small "thread" of it into the lighter brown area. I use my hot knife to create a match to the local grain.

      When the repaired area is cool (a few minutes) I use a very sharp wood chisel to ease the top surface. A few paring strokes removes the excess shellac. Now I am using the 1200 grit black screen and VelvitOil to even out the finish. It takes just a few minutes with the Festool Rotex 150. I have reduced the speed to its slowest so that I can watch over the finish.

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    One last task to do — I drill 1/2" holes with a Forstner bit. This will allow me to place a magnet for door closing.

   I use rare earth magnets from Lee Valley. The parts to this door latch method are shown on the edge, from left: a screw for holding the cup, the cup that is 1/2" wide and is screwed in place in the drilled hole, the magnet that I place in the cup and a second screw which I fasten to the door.
   Here is link for the magnets - click here.

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    Well I am finished and I love the grain of the walnut crotch — to think that I was planning to cut this piece out as a discard.

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