 |
Here is a good view with the braces installed. I left room at each end for the C-clamps to
hold the jig in place. The center section is also free from a brace so that the bit hole
can be routed.
|
While the MDF is a smooth surface, I
like to add matte white Formica on all shop surfaces. As I said in the beginning, I am
making this fence to be used over and over again.
|
 |
 |
The fence is now in place on my
router table and I am mounting the locking miter bit in my Hitachi M12V. This is a great
router for this application. Between the horsepower and the variable speed control, it
works well for this and all raised panel construction work.
|
I am using a Woodhaven table and it
comes with several inserts for different bit widths. The CMT bit is 2-inches and this
insert is 2" also. It is a tight fit; too tight to use without a little
"widening." I install the insert with the bit lowered.
|
 |
 |
Then I clamp a piece of wood over the
insert to hold it down while I raise the spinning bit through the insert. With that done,
I have a good and safe zero-clearance insert.
|
The next thing to do is to cut a hole
for the router bit. I started by tracing an outline around the bit and then I used a saber
saw to cut out the opening. This opening could have been made by pushing the fence into
the spinning bit but because of the contour of the bit, I opted to cut a more approximate
opening.
|
 |
 |
Here is the hole from the rear. I
purposely enlarged it so that there would be room to exhaust the sawdust. I will make a
dust port in this section later.
|