So this is how the jig works. You place
the stock that will be fitting into the dado next to the blade on the jig.
The measurement that is on the stock isn't necessary to use. We use our very
sensitive finger tips to do our fine tuning.
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Elena adds the outside blade onto the jig
first. She will be placing the components in reverse order. This way she can
transfer from the jig to the saw in the right sequence.
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She adds the first wider chipper.
She rotates it so that the chippers are free from the teeth of the
outside blade.
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She adds the fatter chippers
setting them so the chippers are free from adjacent chippers. This is real easy
to do when you are sitting at the work table.
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She brings the stock up close to
the stack and she sees that some spacers will be required to bring the blade
up to the stock level. She is within thousandths but with this set up,
making minute changes is very easy.
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Elena has added a couple of spacers.
With her left hand, she is keeping the stack firmly down. She could have
added the nut to do this function. Her right hand is adding spacers at the
side so that she can feel the level next to the stock. The Pro Set comes
with a set of very nice metal spacers. They are marked for their thickness,
but we really arent using any of those "assists." She is feeling and
changing until the stack with spacers is exacrtly at the stock width.
She has it to where she thinks it is exact.
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I take the jig and the stack and
spacers to the saw. I keep the spacers out. I use to think that if
there were three spacers, then I would place one between each of the
chippers. Don't do this. The spacers are thin and once on the shaft can fall
into one of the saws threads and be a devil to move. I will place
them on the shaft right before the outside blade.
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As I place each chipper on the
shaft, I move it against the prior blade and locate the chipper so that it
is between the teeth of the blade. At that point, the blade can fit snuggly
against the prior blade.
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After the last chipper is added, I add
the three spacers (arrow). I don't know what thickness spacers they
are. I don't need to. Elena set them to her touch using this jig.
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As I tighten the nut in place, I jiggle
each of the chippers and the blades to make sure that they are all snug in
the stack. When the nut is tightened, try to move each of the chippers
and blades. If there is any movement, jiggle some more.
By the way, yes, I did un-plug the table saw before I started this
change. Can you imagine what would happen if it turned on at this point —
yikes.
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This is the very first cut made from
Elena's use of our new pro dado setting jig. It is perfect from all
perspectives: 1) perfect fit; 2) perfect sides and bottom; and 3) perfect
for not killing my back.
I think that during this next week, I will play the game
"Making The Perfect Dado." The challenge to me and Elena will be to take
three different thicknesses of stock and see if all three setups using our
jig will net perfect dados. I will use one base board so that you can see
all the cuts — even the trial and errors, if there are any.
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